PHI Non-Ferrous Product Solution
The non-ferrous range: aluminium flux, melting and holding furnaces, die casting release agents, degassing and the equipment around an aluminium foundry.
Non-Ferrous Products & Service solutions
In non-ferrous metal production, efficiency, reliability, and precision are paramount. At PHI Non-Ferrous Division, we understand the unique demands of the aluminum industry and strive to provide cutting-edge solutions to enhance productivity and quality. Our specialized division, Prolific Heating, is dedicated to supplying top-tier equipment explicitly tailored for aluminum melting, including aluminum melting furnaces, aluminum holding furnaces, and a suite of other solutions vital for the aluminum production.
At Prolific Heating, we take pride in our commitment to manufacturing excellence. Our aluminum melting furnaces are crafted in-house, utilizing state-of-the-art technology and stringent quality control measures. We understand that each furnace component plays a critical role in the melting process. Thus, we ensure that every furnace we produce meets the highest performance and durability standards.
In addition to our in-house manufacturing capabilities, we have forged strategic partnerships with industry leaders such as Nabertherm to offer specialized aluminum melting furnaces. These partnerships allow us to provide our clients with access to a wider range of options, ensuring that they have the perfect solution to meet their specific needs.
Our dedication to customer satisfaction extends beyond the initial sale. With years of experience in servicing, repairing, and maintaining aluminum melting furnaces, we are equipped to provide comprehensive support to our clients throughout the lifespan of their equipment. From routine maintenance to emergency repairs, our team of experts is readily available to ensure minimal downtime and optimal performance.
Prolific Heating offers aluminum melting furnaces and related solutions under its esteemed non-ferrous division. This specialized division is committed to meeting the unique challenges of the non-ferrous industry and providing tailored solutions that empower our clients to thrive in a competitive market landscape.
At PHI Non-Ferrous, we are dedicated to driving innovation and efficiency in the non-ferrous industry. Our aluminum melting furnaces represent the pinnacle of craftsmanship and technology, designed to deliver unparalleled performance and reliability. Whether you are in need of a standard furnace or a specialized solution, you can trust Prolific Heating to exceed your expectations. Contact us today to learn more about how our aluminum melting furnaces can transform your operations.
Our Non-Ferrous Division focuses on Non-Ferrous industrial products and Services provider:
- Metallurgy
- Coating Technology
- Refractory and Insulation
- Machinery and Equipment
- Measuring Equipment Technology
"Providing Non-Ferrous Products and Solutions for Excellence"
Prolific Group
We are specialized in:
- Removal of metallurgical impurities
- Reduction of metal content in the dross
- Modification with sodium and strontium
- Grain refinement
- Refining of aluminum
PRODUCTS LIGHT METAL
Aluminum is the most used metal to produce light and highly stressed castings. Due to its good castability and low specific mass, the automotive sector in particular offers many fields of application. Furthermore, it is ideal for food industry because of its low corrosion tendency.
All applications require specific metallurgic treatments including cleaning of the metal, grain refinement as well as modification. Only a specific treatment of the melt results in properties such as high strength, high extension values and secured anodisability. The treatment of the dross is also very important, as there is a huge saving potential of recovered metal and furnace and crucible walls need special maintenance.
Pressure Die Casting
+ Hypoeutectic AlSi alloys G-AlSi8Cu3, G-AlSi10Mg, G-AlSi7Mg G-AlSi12 und G-AlZn10Si8
For cleaning and treatment of the dross
ARSAL 2120
ARSAL 2125
ARSAL 2135
PROBAT-FLUSS AL 224
+ Hypereutectic AlSi alloys G-AlSi12, G-AlSi18CuNiMg, G-AlSi17CuNiMg
For cleaning
PROBAT-FLUSS AL 2126
PROBAT-FLUSS AL 3125
PROBAT-FLUSS AL 2140
For grain refining of primary silicon
PROBAT-FLUSS VLP 200
Continuous Casting
+ Al-, AlMg, AlMgSi, AlCuMg, AlZnMg
For cleaning and treatment of the dross
ARSAL 2120
ARSAL 2125
ARSAL 2135
For sodium free dross treatment
PROBAT-FLUSS AL 2126
PROBAT-FLUSS AL 3125
PROBAT-FLUSS AL 2140
For grain refining of aluminum alloys
MIKROSAL AL T 100
MIKROSAL AL T 200
For release agent
CILLOLIN AL 225
Sand Casting
+ Hypoeutectic AlSi alloys G-AlSi8Cu3, G-AlSi10Mg, G-AlSi7Mg G-AlSi12 and G-AlZn10Si8
For cleaning
ARSAL 2120
ARSAL 2125
PROBAT-FLUSS AL 224
For modification
EUTEKTAL T201
PROBAT-FLUSS MONOTAB NS
EUTEKTAL 375
For grain refining
MIKROSAL AL T 100
MIKROSAL AL 350
For improvement of the feeding behavior
PROBAT-FLUSS BEGASER T 200
PROBAT-FLUSS LUNKERPULVER 200
PROBAT-FLUSS MIKRO 100
+ Near- and hypereutectic AlSi alloys G-AlSi12, G-AlSi18CuNiMg, G-AlSi17CuNiMg
For cleaning and skimming purposes
PROBAT-FLUSS AL 2126
PROBAT-FLUSS AL 3125
For grain refining of primary silicon
PROBAT-FLUSS VLP 200
For improvement of the feeding behaviour
PROBAT-FLUSS BEGASER T 200
PROBAT-FLUSS LUNKERPULVER 200
PROBAT-FLUSS MIKRO 100
+ Low Si alloys ; G-AlMg3, G-AlMg3Si, G-AlCu4Ti
For cleaning and skimming purposes
PROBAT-FLUSS 2126
PROBAT-FLUSS AL 3125
For grain refining
MIKROSAL AL T 100
MIKROSAL AL T 200
For improvement of the feeding behaviour
PROBAT-FLUSS LUNKERPULVER 200
Gravity Die Casting
+ Hypoeutectic AlSi alloys G-AlSi8Cu3, G-AlSi10Mg, G-AlSi7Mg G-AlSi12 and G-AlZn10Si8
For modification
EUTEKTAL T201
PROBAT-FLUSS MONOTAB NS
EUTEKTAL 375
For grain refining
MIKROSAL AL T 100
MIKROSAL AL 350
For improvement of the feeding behaviour
PROBAT-FLUSS BEGASER T 200
PROBAT-FLUSS LUNKERPULVER 200
PROBAT-FLUSS MIKRO 100
+ Near- and hypereutectic AlSi alloys
For cleaning
ARSAL 2120
ARSAL 2125
PROBAT-FLUSS AL 224
For cleaning
PROBAT-FLUSS AL 2126
PROBAT-FLUSS AL 3125
For grain refining of primary silicon
PROBAT-FLUSS VLP 200
For improvement of the feeding behaviour
PROBAT-FLUSS BEGASER T 200
PROBAT-FLUSS LUNKERPULVER 200
PROBAT-FLUSS MIKRO 100
+ Low Si alloys; G-AlMg3, G-AlMg3Si, G-AlCu4Ti
For cleaning
PROBAT-FLUSS AL 2126
PROBAT-FLUSS AL 3125
For improvement of the feeding behaviour
PROBAT-FLUSS LUNKERPULVER 200
PROBAT-FLUSS MIKRO 100
…Professional Die Coating Material Manufacturer
for Aluminum Die Casting…
Various Type of Coating material
Anything related to die coating material for aluminum casting, casting technology business, development, production and sale of coating materials
We provide coating material for melting and holding furnace, hopper, ladle, melt level detective rod, thermocouple, sand mixing machine, etc., with base coating for preventing erosion and top coating for aluminum detachment.
We can also provide customized coating developed according to customers specific use condition, even for small lots.
Application of coating products for casting field:
- Die Coating Material
- Holding Furnace
- Ladle , Crucible
- HPDC Lubricant , HPDC Die Release Coating
- Cavity Area
- Gating System
- Other Coating
DIRECT SEN BOU Products
+Mold Coating Material for GDC and LPDC
Coating characteristics:
- For bottom mold, aluminum wheel casting
- For long life coating for general use
+Coatings for Tools, Equipment , etc.
Coating characteristics:
- For ladle coating its use for pouring ladle (Cast iron and Ceramics) and excellent in preventing aluminum sticking
- For all kinds of tools in aluminum casting, such as mixing rod, protective tube, pouring ladle, ladle for removing dross, flow smoothening net, net filter, to prevent corrosion
MOREX- Crucible
We supply Crucible for melting and holding furnace for foundry industries. We also provide installation, maintenance andrepairing services.Crucible Graphite & Silicon Carbide ,Pyrometer tubes, Degassing tube, Launder ,Rising tube, etc.
“Carbon-bonded SiC crucibles ,Excellent quality and its high cost performance ”
Silicon Carbide Crucible for melting and holding furnace for foundry industries, Silicon Carbide Crucible, Pyrometer tubes, Degassing tube, Launder etc.
Characteristics
The Characteristics of MOREX Crucibles:-
- Uniform and constant quality, for a high strength and very good crack resistance
- Low porosity for a good erosion and oxidation resistance
- High thermal conductivity for short melting times and energy savings
MOREX- SCN
Morex SCN high thermal conductivity and high corrosion resistance thermocouple protection tube for light alloys.
SCN stalk ( Riser tube ) is used for low pressure casting system and shows several advantages over ordinal iron stalk and free from erosion of ferrous contamination problems. SCN stalk is 40& light than same shape as iron stalk
SCN protection tube for thermos couple of features are superior erosion resistance and have high thermal conductivity to molten non-ferrous alloy.
SCN Lance pipe ( Gas Babbling Pipe ) it has increased to babble N2 or Ar gas into molten aluminium alloy for the purpose of de-gassing ( Mainly de-H2) which is indispensable for improvement of casting product.
SCN lance pipe can be stabile and effectively used for a long time because it can not only blow minute gas bubbles from its body but also enable no-permeation form molten aluminium alloy.
MOREX- ALT
“ Excellent properties – ALT for molten metal ”
High thermal shock resistance
Low thermal conductivity
High machinability
High corrosion resistance to molten aluminum
Low wettability to molten aluminum
Ladle For Molten Aluminium
Titanate Aluminium Ceramics “ALT” ” has excellent properties for ladle molten aluminium Improving of Rationalization of production & Quality of product
Characteristics
The Characteristics of MOREX ALT :
- High abrasion of aluminium Double effect of using lubricant coating
- High heat insulation property Thermal conductivity is 1/15 of casting iron material
- High durability No erosion even dipped into melting aluminium for 3 months
- Light ½ weight of cast iron material
Specifications
* The table below is an example other shape will accept the desire shape.
ALT is Titanate Aluminium Ceramics by using of TYK original technics to control grain. By doing so, High strength & Low thermal expansion & Low thermal conductivity
MOREX- CERAMICS FILTER
Molten metal generates oxidizing impurities when it comes into contact with air in addition to inclusions. Removing the inclusions and oxidizing impurities is essential for improving product quality.
This product is a ceramic material that prevents oxidized impurities from getting into the product. The three-dimensional structure also prevents entrapped air due to turbulence in the molten metal during pouring, and exhibits a rectifying effect. Contributes to stable quality of metal products.
MOREX- NOTORP HYDROGEN ANALYZER FOR MOLTEN
NOTORP is an innovative hydrogen concentration analyzer designed for the production of molten aluminum alloys. Hydrogen/steam sensor of proton conductive ceramics based on CaZrInO3 is applied for measuring content of hydrogen/steam in high temperature gas atmosphere, molten Al and Cu, for fuel combustion control, warning sensor of hydrogen/steam explosion.
Vacuum density tester for casting density index sample, the consistently high quality the melt is assured and reject rate effectively reduced
- User - friendly
- Process reliable
- Fully electronic
Degassing and cleaning machinery and plant equipment for foundries, combined treatment for degassing and cleaning of fluid aluminum.
MBS 3000 for degassing and cleaning of liquid aluminium - Automatic upstroke and downstroke
The whole aluminium line, not one part of it. Prolific supplies flux, furnaces, release agents and casting equipment, with dedicated products and teams behind the non-ferrous side.
- Aluminium flux
- Aluminium melting and holding furnaces
- Die casting release agents, water based
- Low pressure die casting equipment
- Gravity die casting equipment
- Degassing and filtration
TIHO GROUP
Focus on the research and development, production and whole line integration of aluminum alloy casting intelligent equipment and provide overall solutions and one-stop turnkey services for aluminum alloy casting processing enterprises.
Core Fields
Our intelligent casting technologies can be applied to a wide range of aluminum alloy castings
Low Pressure Die Casting (LPDC)
Gravity Die Casting (GDC)
Metalflow’s pressure Die Casting release agents are the result of decades of experience in the field of design and development of release agents for the metal industry. Technological lubricants and auxiliary products developed with the latest advances to improve the processes, help our clients with their waste management and allow them to comply with the most demanding environmental regulations.
40 years of accumulated experience in the field of design and development of release agents for the metal industry.
In METALFLOW we have developed our own technologies and incorporated them to our release agents to increase their efficiency and help our clients overcome the most demanding challenges in the die casting industry
We evolve our formulas to offer the best solutions to our clients’ challenges
Water based release agents
CASTFLOW products are dilutable water-based release agents. Its different ranges have been developed to achieve an excellent film for-mation in a wide temperature range, to reduce the loss of product due to over-use and to protect the die from metallization and oxidation, offering the highest cleanliness, perfect finishes and reducing cycle times.
Highlights:
- Excellent lubrication properties to achieve an easy extraction of the part.
- High efficiency in a wide temperature range
- Facilitate the flow of the molten metal to ensure an optimal filling
- Exclusive additives to optimize the cooling of the die.
- Compatible with recirculation and recycling system
- Avoid pipes and nozzles from clogging.
- Extend the die life, avoiding metallization and oxidation
Anti-Bac 99.99%
Certification from Green Leaf Chemical Co., Ltd.
"Non-irritating and Customer Safety"
Metal Recovery Machine (MRM) is being used to reclaim metal from dross.
Able to reclaim at least 20-30% of the aluminum contained in the dross
MINI MRM
Model: M-MRM50
Type: Mobile
Dimension: W850 x L1380 x H1210 mm
Dross loading capacity: Max. 50 kg
Power supply: 220/380V
Motor: 1HP 3Phase 4P50Hz IP55
Gas supply: LPG
MINI MRM
Model: M-MRM7
Dimension: W550 x L1150 x H960 mm
Dross loading capacity: Max. 7 kg
Power supply: 220/380V
Motor: 1HP 3Phase 4P50Hz IP55
Gas supply: LPG
Mini MRM Set
- Mini MRM (1 Unit)
- Ingot trolley (1 Unit)
- Dross trolley (1 Unit)
Improvement quality of molten aluminum
- Cost Down
- Movable
- Compact
- Operation friendly
- Maintenance friendly
- Environmental friendly
“ …SUF has excellent thermal characteristics in addition to filtration performance…. ”
FEATURE OF SUF - SUPER FILTER
- Reasonable price
- High thermal shock performance
- Stable Filtration performance
- High thermal conductivity
- Easy handling
CHARACTERISTICS
| Main component | Silicon carbide |
| Average porosity (%) | 45 |
| Manufacturable porosity (μm) | 200~1,800 |
| Maximum preheating temperature (℃) | 1100 |
| Maximum operating temperature (℃) | 1000 |
| Bulk density | 1.7~1.9 |
| Compressive strength (kg/cm2) | 300 |
| Coefficient of liner Expansion (×10-7/℃) | 35 |
| Thermal Conductivity (w/m.K) | 240 |
| Heating time up to 800℃ (Minute) | 10 |
Rapid heat resistance evaluation
Even if it is heated by one point ,it will not break. Please make it preheating even in the actual exercise.
Easy handling
By fixing our SUF products with special board , you can handle them more easily.
The dimension of the display are not limited to the vertical and horizontal
We provide solutions to enhance the production process in order to reach efficiency and effectiveness
Our Non-Ferrous services are offering:
Design and Custom Solutions :
Custom solutions of non-ferrous product and furnace design
Overhaul and Repairing Job :
Offering service for refractory and Re-lining of furnace, Overhaul Insulation, Repairing and Furnace improvement
Preventive Maintenance :
Services in repairing and maintenance as Bubbling treatment, Cold cleaning, Hot cleaning
OEM :
We work together with customer to manufacture products according to the customers' requirement and design to serve for Original Equipment Manufacturer
Improvement Project :
We focus on productivity up and process effectiveness
THERMO-RESIN INSULATION
PRODUCTION MONITORING SOLUTIONS
FOR CASTING PRODUCTION
Other services :
And Our Non-Ferrous Refractory services offering;
We providing the solution in refractory and insulation For all heating equipment ;
- New build
- Repair
- Maintenance and Overhaul
- Efficiency improvement
Supplying in all Ferrous & Non ferrous industry.
